With the development of technology, enterprises have made the best use of technology and started to invest in which they can make more economic profit by minimizing the unit cost and manpower usage of everything to be used in the services and products which they will provide to their customers.
With the development of technology, enterprises have made the best use of technology and started to invest in which they can make more economic profit by minimizing the unit cost and manpower usage of everything to be used in the services and products which they will provide to their customers. Today, especially with the accelerated works with Industry 4.0, it has now led to the necessity of using robotic systems for fast production, ready-to-market products, packaging, cutting and / or shaping without touch. SPTECH has been offering its customers developing integration services for advanced automation solutions for injection production since 2006.
In-Mold
In-mold labeling (IML) consists of the initials of In Mold Labeling. IML Robots are the robots which take the products produced by plastic injection machines from the mold to the work area and place the label to be printed on the product in the injection mold. Plastic packaging decorated with high print quality is obtained by placing the labels which were pre-printed on PP-based paper and cut according to the product form into the mold by means of the robot arm and the molten PP injected into the mold with the label. These robots, which are made in various types according to the product produced, are completely customer-oriented and shaped according to the customer’s needs.
In-Mold
In-mold labeling (IML) is one of the most effective and fastest packaging techniques for labeling plastic packaging containers. The multi-color label, where the desired image is printed and cut according to the product, is turned into a package with high quality printing and high resolution image in a single process. In light of developing technology, IML has high print quality; colors are more vibrant and brighter, visuals are deeper. By integrating the label and container during production, 100% hygiene is provided in the labeled container. When the production of the packaging is completed, it becomes ready for filling at the same time. The container with the IML label makes an extra layer on the outer surface, making the container more resistant to external factors. The container continues to be used even after the product in the package is used. Since the label forms a whole with the packaging, the recycling of the container is also carried out together, thus making the recycling process easier and with fewer budgets. Besides, the fact that raw the materials of the label and the container are the same provides a recycling feature for the whole product. Labeling and packaging production in packages using IML combined in one operation and enables faster production and economy in production costs. IML labels are also advantageous in the overall cost of packaging as they provide better visual results at lower cost compared to other labels.
Image Processing
Poor product quality or interruptions in the manufacturing process can have far-reaching effects for each company. Camera image processing technologies are utilized to minimize these risks and improve product quality. Camera image processing systems (quality control) are artificial vision systems which perform quality control operations used to be made the human eye with the camera and related software. In other words, artificial vision is the analysis of quality control processes performed visually with camera systems. In order to make the production more efficient and faster, SPTECH offers the automation applications such as product quality control, label position control, label availability control, part selection and classification, product counting and defect detection, product deformation analysis, product availability/absence detection, precision measurement processes, OCR and multiple barcode reading systems in plastic injection production using the advantages of image processing systems by integrating with robotic systems.
Robotic plastic injection automation products are placed in boxes/packages again with robotic systems. As SPTECH, automation systems at the end of the line are designed to be suitable for the product and the current location and specially designed for our customers.
TURNKEY
SPTECH carries out fully automated turnkey automation projects starting from zero for plastic injection production in accordance with customer requests. With the establishment of such systems, the productivity increases in production as a perfect compatibility between injection machine, injection mold and robot automation system will be ensured,
TECHNICAL
SPTECH also offers modification and maintenance services for molds and automation systems according to the demands of our customers.
With our R&D center consisting of 2700 m2
SPTECH also offers modification and maintenance services for molds and automation systems according to the demands of our customers.